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Learn Oil and Gas

Gas Engines: Parts, Operation, Maintenance

The gas engine is a machine, in which combustion of the fuel takes place in a confined space, producing expanding gases that are used directly to provide mechanical power. TABLE OF CONTENTS Paragraph Page 1.0 OBJECTIVES. 2 2.0 INTRODUCTION. 3 3.0 BASIC THEORY OF GAS ENGINE. 3 4.0 WORKING CYCLE. 5 5.0 MAIN COMPONENTS OF GAS ENGINES. 11 6.0 FUEL SUPPLY SYSTEM 19 7.0 IGNITION SYSTEM 27 8.0 LUBRICATION Read Full Article
Power Plant Commissioning Jobs

I’m looking for commissioning personal for Turow (Coal Power Plant) and Zeran (CCPP). The start date is around November / December 2019. Project length: ca. 1 year. For Turów Project following positions: • Oil firing (from mid-November) • heat transfer system (from mid-November) • AQCS / Fluegas cleaning system (early November) • Shift operator (from mid-November / December) For Żerań Project following positions: • Training on the Job (Training Manager – from December 2019) • Maintenance Manager (from December 2019) Read Full Article
Process Analyzers

Process analyser may be defined as an unattended instrument that continuously or semi-continuously monitors a process stream for one or more chemical components Most process analysers operate on the same basic principles as their laboratory counterparts but with the addition of mechanisms and circuitry to perform the required analysis unattended and to present resulting data as desired. In addition, process analysers must be housed both to comply with electrical standards and for protection from weather and physical abuse. Process analysers Read Full Article
Gas Compressors Control System

The electrical control system, operating on 24 Vdc power, provides for automatic starting, acceleration to operating speed, engine and driven compressor monitoring during operation. Control system protects the turbine engine and the compressor from possible damage resulting from hazards such as engine overspeed, high engine temperature, low lubricating oil pressure, and excessive oil temperature. See figure 7. Gas Compressors Control System A) Drive Engine The drive engine is basically a gas turbine. Thermal energy is generated and then converted Read Full Article
Fiscal Metering System

Crude oil flow meters, particularly those used for custody transfer, must be calibrated to satisfy the buyer, seller, and applicable government regulations. This is done by comparing the flow measured by the meter to a “known” value. Allocation and other meters should be “proven” periodically to assure that they are still reading flow rates and volumes within acceptable accuracy. Crude Oil Fiscal Metering System Fluid flow metering systems provide vital information for Production planning, product quality control and, for control Read Full Article
ROTARY SCREW COMPRESSOR

The rotary screw compressors consists of two mating rotating screws, one helical lobed male and one helical grooved female, a housing with helical timing gear to maintain clearances. ROTARY SCREW COMPRESSOR SECTION – 6.1 ROTARY SCREW COMPRESSOR 6.1.1 Construction of Rotary Screw Compressor The rotary screw compressors (figure 6.1) consists of two mating rotating screws, one helical lobed male and one helical grooved female, a housing with helical timing gear to maintain clearances. Figure 6.1 Screw compressor with timing Read Full Article
Gas Turbine Operating Principles

A method of representing the gas turbine cycle is to show the basic gas turbine in a simplified graphic form. The triangle on the left represents the compressor and the triangle on the right the turbine section. Gas Turbine Operating Principles : The gas Turbine Cycle Cycle Efficiency Single shift machines Two Shift machines Variable Inlet guide Vanes Bleed Valve (Anti – Surge Device ) CHAPTER I GAS TURBINE OPERATING PRINCIPLES THE GAS TURBINE CYCLE A method of representing Read Full Article
Instrumentation and Control Process

The important common to all processes is that a process is never in a state of static equilibrium except for a very short period of time and process is a dynamicentity subject to continual upsets or disturbances which tend to drive it away from the desired state of equilibrium. If a process is to operate efficiency, disturbances and the process must be controlled. A process designed for a particular object and is then found. Some time by trial and error Read Full Article
The LPG Process

Following are the some important processes for the recovery of LPG Membrane process Catalytic hydro-cracking process Dehydration process Catalytic process Membrane Process The present invention is a process for recovering high purity LPG from a gas condensate stream, from any source such as refinery gases, especially gas condensate wells which contain hydrogen, methane, ethane/ethylene, light gases containing heteroatoms (sulfur, oxygen, nitrogen, e.g., mercaptans) as well as the C3+ fraction valued as LPG and simultaneously recovering a high purity hydrogen Read Full Article
An Introduction to LPG (Liquefied Petroleum Gas)

An Introduction to LPG (Liquefied Petroleum Gas) 1) What is LPG? 2) Why it is called Liquefied Petroleum Gas 3) What is commercial Propane & Butane 4) Why Propane & Butane are used in combination 5) Properties of LPG 6) Natural Gas condensate 7) Composition of natural gas condensate 8) Separating the condensate from the raw natural gas What is LPG ? LPG or LP Gas is Liquefied Petroleum Gas. This is a general description of Propane (chemical formula C3H8) Read Full Article
Basic Instrumentation
Beam Pump (Artificial Lift)

BEAM PUMP (ROD PUMP) Introduction 03 Parts and Components Surface Equipments: Prime Mover Crank Shaft Gear box Beam Counter Weight Hanger Assembly Polished Rod Stuffing Box Subsurface Components: Down hole Pump Tubing pump Insert pump Travelling and Standing Valve Pump Barrel and Plunger 1.2 Beam Pump start-up operation 03 1.3 Beam Pump Dynamometer 07 1.4 Beam Pump Controlling and monitoring 09 1.5 Beam Pump stopping operation 10 1.6 Beam Pump trouble shooting 1. Basic System Sucker rod Read Full Article
Burner Management System BMS

Burner Management System BMS What’s BMS for the Process Burners Equipment like Boilers , Furnaces ⁉️ How it Works ⁉️ How it’s Important as Part of PSM of Process Plants ⁉️ Answer :- 🔥 Burner Management System or BMS is a safety system used to assure safe start-up, operation and shut down of process burners. 💥 The BMS can be used in industries like Oil and Gas, Power Generation, Chemical or any other process that uses an industrial burner, Read Full Article
Gas Lift (Artificial Lift)

TABLE OF CONTENTS 1.1 Introduction 03 1.2 Definition of Gas Lift 03 1.3 Principle of gas lifting 04 1.4 Different method of gas lifting 07 1.5 Gas Lift Manifold Header 09 1.6 Gas lift flow measurement and set point control 09 1.7 Gas Lift flow Distribution and Optimization 10 1.8 Purpose of Gas Lift valves 11 1.9 Location of Gas Lift valves 11 1.10 Types of Gas Lift valves 12 1.11 Gas Lifted Well Operation Procedure 15 1.12 Gas Read Full Article
Pressure and Temperature Measurement (Process Instrumentation)

Table of Contents: – Pressure Measuring Instruments Page Section 1. Introduction 03 Section 2. Pressure 03 Section 3. Absolute Pressure 06 Section 4. Units of Pressure 07 Section 5. Metric System 08 Section 6. Pressure measuring instruments 08 Section 6.1. Manometer 08 Section 6.2. Bourdon Tube 10 Section 6.3. Diaphragm Type 12 Section 6.4. Bellows Type 13 Temperature Measuring Instruments Section 1. Introduction Read Full Article
Process Control (Process Instrumentation)

Table of Contents: – Process Control Page Section 1. Introduction 03 Section 2. Terminology 05 Section 3. Sources of Information 07 Section 4. Types of Process Control 08 Section 5. Manual Control 09 Section 6. Automatic Process Control 10 Section 7. Control Loops 11 Section 8. Transmitters 13 Section 9. Open Loop 14 Section 10. Flow Recorder Controller 15 Section 11. Pressure Recorder Controller 17 Section 12. Temperature Recorder Controllers 19 Section 13. Level Recorder Controller 23 Section 14. Surge Read Full Article
Wellhead Controls (Oil and Gas Well Controls)

Table of Contents Introduction Glossary of Terms General Description Wellhead Control Sketch Operating Sequence – Opening Panel Shut-Down Sequence Operating Sequence Charts Routine Maintenance OTIS PANEL Read Full Article
Gas Dehydration (Gas Conditioning and Processing)

GAS CONDITIONING & PROCESSING (Gas Dehydration) Contents Water in Natural Gas Read Full Article
Oil and Gas Fundamentals

GENERIC FOR ALL DISCIPLINES Table of Content Oil/Gas Industry Basic Knowledge Hydrocarbon Content Oil/Gas Usual Units Of Measurement Hazards Associated With Oil/Gas Industry Company Description / Organization Basic Processing Techniques Gas-Lift Water Injection Gas Injection Liquid / Gas Separation Principle Glycol Treatment Liquefaction Basic Chemical / Physical Knowledge Temperature Pressure / Vacuum Level Flow Density / Specific Gravity H. Calorific Value Viscosity Pourpoint Dew Point Flash Point Combustion Explosivity Hydrates Heat Transfer Radiation Velocity Acceleration Vibration Luminance Accoustic Level Read Full Article
Instrument Air Compressors (Instrument Air Systems)

INSTRUMENT AIR COMPRESSORS (Controls & maintenance) COURSE CONTENT: Parts and Component Description. Air Dryers and Filters Compressors Air Coolers Air Receiver Moisture Trap Operation and Maintenance Automation and Controls Rcm & Spare parts. Problem Case Study. Troubleshooting Basic airflow diagram. Component Description: Inlet air filter The compressor inlet has a filter compartment to prevent any particle from entering into compressor. Inlet air passes through air cleaner assembly fixed to the filter housing. There is a “filter service Read Full Article
Gas Turbines

An Introduction To Gas Turbines Overview The gas turbine is an internal combustion engine. As with any internal combustion engine it must have: An air supply A fuel supply A lubrication system A starter system A control system A cooling system An exhaust system A 4 stroke or 2 stroke internal combustion engine follows a set pattern of inlet, compression ignition, and exhaust. This is called the Otto Cycle. The reciprocating piston effectively splits each phase of the Read Full Article
Gas Engines

The gas engine is a machine, in which combustion of the fuel takes place in a confined space, producing expanding gases that are used directly to provide mechanical power. TABLE OF CONTENTS Paragraph Page 1.0 OBJECTIVES. 2 2.0 INTRODUCTION. 3 3.0 BASIC THEORY OF GAS ENGINE. 3 4.0 WORKING CYCLE. 5 5.0 MAIN COMPONENTS OF GAS ENGINES. 11 6.0 FUEL SUPPLY SYSTEM 19 7.0 IGNITION SYSTEM 27 8.0 LUBRICATION Read Full Article
Diesel Engines

TABLE OF CONTENTS Paragraph Page 1.0 OBJECTIVES. 2 2.0 INTRODUCTION. 3 3.0 BASIC THEORY OF DIESEL ENGINE. 3 4.0 FOUR CYCLE DIESEL ENGINE. 5 5.0 MAIN COMPONENTS OF INTERNAL COMBUSTION ENGINES. 8 6.0 FUEL SUPPLY SYSTEM 10 7.0 STARTING SYSTEM. 10 8.0 GOVERNING AND SPEED CONTROL. 11 9.0 LUBRICATION SYSTEM. 13 10.0 COOLING SYSTEM. 14 11.0 INJECTION SYSTEM 16 12.0 AIR INTAKE SYSTEM. Read Full Article
Process Safety Systems

By the end of this article, you will be able to: Describe the Shut down systems. Describe the Emergency Shutdown systems. Describe the Pressure Release systems. Describe the Fire and Gas detection systems Describe the Process Safety. Disclaimer: All the information provided below is for general awareness purpose, For Specific/ Technical Issues always refer to your company’s guidelines, Safety Data sheets or Equipment Manufacture guidelines in accordance with local or international regulations. Causes of incidents / accidents Unsafe Read Full Article
Flares: Types, Parts, Components, Operation and Troubleshooting

By the end of the Article, You will be able to understand: Purpose of flare systems How flare systems operate Different types of flare Safety when operating flare systems Source of Flare gas Flare System Components Introduction Flares are essentially special burners designed to safely dispose of large volumes of flammable vapours. The vapours are normally generated intermittently as a result of abnormal process conditions occurring during plant start-up, shutdown or emergencies. Flares are mandatory items of safety Read Full Article
Pigging: Types, Function and Operation

1.0 PIGGING Pigs are used daily in the operation and construction of pipelines. They may be used for a variety of reasons: To clean and increase line efficiency To locate obstructions and inspections of the line To separate products Corrosion control Air purge and water removal Meter proving The frequency of pig runs and the number of pigs to be run will depend on the condition of the line and is usually found by trial and error. Read Full Article
Gaskets: Types, Materials, Applications

7.4 Gaskets Gaskets are used to provide a fluid‑tight joint. They must be made of a softer material than the metal surfaces. Gaskets are generally incorporated as the seal between flanges. The clamping bolts pull the metal flanges together. By tightening the clamping bolts, the metal surfaces compress the gasket material. The gasket material fills the imperfections of the metal surfaces. This then forms a tight seal. (see Figure 8-13). Figure 8-13. There are many types of Read Full Article
Flanges: Types, Flange Facing

FLANGES & GASKETS. Flanges are available in a range of standard fittings, either made of cast iron or carbon steel. The number of bolt holes in a flange will vary from 4 to 20 or more, depending upon the size and pressure rating. With few exceptions, the bolt holes in flanges of different pressure ratings will not match, so a low pressure flange can not be mated with a high pressure flange. The size of flanges will depend on Read Full Article
Check Valves/Non Return Valves (NRV)

18.0 CHECK VALVES The check valve has a specific purpose, that is, to protect plant and equipment from the consequences of reversed flow conditions. If the flow does reverse, the pressure of the fluid will help to keep the valve closed. Check valves are usually installed in pump discharge lines to prevent back pressure from returning fluid through the pump to a vessel or tank. They may also be found on wellhead assemblies upstream or downstream of a choke Read Full Article
Pressure Relief/Safety Valves (PRV / PSV)

19.0 SAFETY DEVICES Process equipment is designed to operate at a pressure at least 10% above maximum allowable working pressure (MAWP), and at temperatures much higher than normal operating temperatures. To ensure equipment integrity, a range of pressure relieving devices are available. 19.1 Pressure Relief/Safety Valves (PRV / PSV) All pressure vessels are equipped with pressure relief or safety valves (PRV / PSV) or rupture discs that are designed to open and relieve the pressure if it reaches 10% Read Full Article
Controlling Boiler Level When Operating Conditions Change

The right level instrumentation is key to keeping boilers on an even keel. Guided-wave radar offers a critical combination of capabilities. If asked to make a short list of factors able to improve heat rate for a thermal power plant, accurate measurement of steam drum liquid level would rank near the top due to its influence on boiler performance. This is particularly true as electric power markets and demand patterns change. Many legacy thermal plants were designed for baseload Read Full Article
Condition Monitoring Techniques for Reciprocating Compressors

Since the 1970s, many oil and gas plants have been built with a large fleet of reciprocating compressors installed. These types of compressors have not received the same high-priority monitoring given to centrifugal machines. The reasons for this are partially based on the higher number of centrifugal and axial machines in comparison to reciprocating compressors. Operators also have not encountered severe damages due to the lower kinetic energy of these relatively slow-running machines. Recently, however, reciprocating compressors are Read Full Article
Job Safety Analysis JSA (Full Article)

Job Safety Analysis (JSA) is a safety management tool in which the risks or hazards of a specific job in the workplace are identified, and then measures to eliminate or control those hazards are determined and implemented. More specifically, a job safety analysis is a process of systematically evaluating certain jobs, tasks, processes or procedures and eliminating or reducing the risks or hazards to as low as reasonably practical (ALARP) in order to protect workers from injury or illness. The Read Full Article
Bearing | Types, Applications, Failures, Selection, Advantages [Full Guide]

Bearing | Types, Applications, Failures, Selection, Advantages [Full Guide] What is a Bearing? A bearing is a mechanical element which allows motion between two rotating parts, with minimum friction. An example of such rotating parts are shaft and its housing. Function of bearing A good bearing is expected to do following functions. It should ensure free rotation with minimum friction It should support rotating parts and maintain them in correct position Bearing should transmit the forces acting on Read Full Article
Centrifugal Pump: Principle, Parts, Types

Centrifugal pump is a type of turbomachinery which is dynamically axisymmetric and work absorbing in nature. In more simpler terms it’s a pump which is used to lift liquids from a lower area to a higher area. Its most widely used in industries where sensitive fluids as in chemical industries are required to be moved. The basic principle of centrifugal pumps is the conversion of rotational kinetic energy to hydrodynamic energy of fluid movement. The fluid enters through the pump Read Full Article
Boiler Types, Parts, Operation, Applications

A boiler is a closed vessel which is used to convert the water into high pressure steam. The high pressure steam so generated is used to generate power. What is a Boiler ? Different Types of Boiler In this article we will study about what is a boiler? Different types of boiler (steam). The boilers are used in power plants for the generation of steam. They are crucial for the working of a power plant. They are mostly used Read Full Article
Turbines: Types, Parts, Operation

TURBINES: TYPES OF TURBINES & THEIR APPLICATIONS What is turbine? A turbine is a rotating part which converts kinetic energy of a working fluid into useful mechanical energy and/or electrical energy. Simple, right? Well, nothing is simple when you go deeper. There are set of blades mounted on a rotor which helps in extracting energy from the moving fluid. The efficiency of turbines depend on the design of the blades. Different applications need different designs & designing them isn’t a Read Full Article
Transformers: Types, Parts, Operation

A transformer is an electrical device which, by the principles of electromagnetic induction, transfers electrical energy from one electric circuit to another, without changing the frequency. The energy transfer usually takes place with a change of voltage and current. Transformers either increases or decreases AC voltage. Transformers are used to meet a wide variety of needs. Some transformers can be several stories high, like the type found at a generating station or small enough to hold in your hand, Read Full Article
Deaerators, Deaeration Process, Types, Principles

What is “Deaerator”? What does it do? How does it work? Where do we commonly use deaerators? what is the function of “Deaerator” in steam generation systems? In the following article I am going to bring a brief and clear answer to all above questions and provide a short review on deaerators. What is Deaeration Process? The process through which the dissolved gases are removed from water is called “Deaeration”. The equipment, which is used in this method, is Read Full Article
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